W2MO provides innovative solutions for the automatic creation of an optimized warehouse
layout as well as design and optimization of existing warehouses. Smart algorithms offer
multiple options to find the best solution of a warehouse design very quickly. The
convenient 3D view allows to visualize and analyze the created model on the highest level.
With the help of W2MO, a detailed and precise warehouse layout can be created to get the
maximum results while just spending minimum time and efforts.
Layout Design Optimizer (LDO)
The Layout Design Optimizer (LDO) provides the automatic creation of an optimized layout in
just a few clicks. The objective is to automate, optimize, facilitate and accelerate the
process of layout creation. With just a little amount of input information, the algorithm
automatically creates a warehouse layout in 3D, considering:
Space utilization
Definition of best inventory suppliers
Planning of location capacity and storage area
Creating optimal racking structure using different types of racks
Optimal organizing of all layout components, based on the mathematical optimization
Labor cost calculation
Rack type definition (Flow, pallet, shelving etc.)
Optimal product placement (slotting)
Providing a benchmark with minimum efforts for the user, from which further optimization
potentials can be explored
Equipment cost
The core idea of optimizing warehouse operations is to find ways to automate the processes
and to eliminate time-consuming repetitive tasks.
Without using the Layout Design Optimizer, typically problems may occur such as complex
calculations in Excel, problems with data filtering / classification, inappropriate
requirements, difficulties to measure the data quality or lots of paperwork.
Achievements of the Layout Design Optimizer
Increased efficiency
Automatic layout creation
Different approaches of product placement
Optimal picking tours
Load Balancing
Calculation of labor efforts
All possible data sources
WMS, e.g. SAP
ERP system
CSV / Excel files
Product expertise
Quality
Efficiency
Effectiveness
Reliability and transparency of results
Time Savings
Monetary Savings
AUTOMATION VS MANUAL LABOR
Digitizing, machine learning, big data and camera-guided AGVs are new approaches to improve
efficiency but still keep flexibility. Using latest technologies allows to organize product
flows in the warehouse and minimize efforts and costs much easier. This helps to improve
efficiency in nearly all areas of logistics, e. g.:
Digitized and integrated logistics design and planning
Shipping and goods receiving
Product placement (slotting), space management
Wave building, tour building
3D-cubing
Staff planning
Documentation
Object identification
JIT, JIS, KANBAN, TUGGER TRAINS
Great logistics systems combine different components and takes advantage of the individual
strengths of each component to get the best results. Combined with W2MO Supply Chain
Engineering, the complete logistics network can be modeled and total costs can be
calculated. This allows to see the actual advantages of modern technologies in practice to
enhance the overall performance:
Modelling, simulation and optimization of the complete process in the warehouse: from
inbound over allocation zones or supermarkets to assembly areas, as well as further
handling of the completed product and empty bins
Direct import or easy creation of quantity structures, take rates, delivery frequencies
and part variations
Easy setup of a defined production plan as simulation scenario
Modelling of transports with tugger trains, forklifts or picking carts, etc. - with
Milkrun or Kanban strategies
Calculation of space and staff demand as well as detailed reports about labor costs,
down to single parts or processes
Time studies using the integrated video process study app